Carrageenan is
made up of sodium, potassium, magnesium and calcium sulfate esters of
galactose and 3,6-anhydrogalactose units. It is a wholly natural
ingredient obtained from certain species of the red seaweed, class
Rhodophyceae. Popular sources for carrageenan are the Chondrus
Crispus, Eucheuma Cottonii and Eucheuma Spinosum
species.
The Chondrus Crispus specie grows mainly in cold
water territories such as the northern coasts of the Atlantic while the
Eucheuma species are abundantly found in temperate climates like
the Philippines. The Philippines has successfully launched and maintained
numerous Eucheuma Cottonii and Eucheuma Spinosum seaweed
farms providing ample supply and good quality to meet the growing demand.
We at Marcel use for raw material the Eucheuma
Cottonii for our kappa carrageenan and the Eucheuma Spinosum
for our iota carrageenan.
|
Synergy Dolison
Sunday, 2 August 2015
Carrageenan
Transglutaminase (meat glue)
Transglutaminase, also called meat glue, is an enzyme that can be used
to bind proteins to make uniform portions of fish filet, tenderloins,
etc. that cook evenly, look good and reduce waste. Transglutaminase can
also be used for creative applications in modernist cuisine such as
making shrimp noodles, binding chicken skin to scallops or even making
checkerboards with different types of fish. How can you do such a
thing? Simply apply some transglutaminase on each side of the protein to
bind, press the sides together and let it rest refrigerated for a few
hours.
Transglutaminase ‘meat glue’ was introduced into the modernist kitchen by Heston Blumenthal and is currently being used by some of the world best chefs such as Wylie Dufresne to:
- Make uniform portions of fish filet, tenderloins, etc that cook evenly, look good, and reduce waste.
- Bind ground meat mixtures like sausages without casings.
- Make meat combinations like chicken skin and scallops.
- Produce creative dishes like meat noodles, fish checkerboards, etc.
Pure transglutaminase is too concentrated to use easily so the commercial products are blended with other ingredients to make it adequate for specific applications. The two most popular Transglutaminase products used in the modernist kitchen are Transglutaminase TG2N (equivalent to Activa RM) and Transglutaminase TGF (equivalent to Activa GS).
As with everything in cooking, there are some rules and warnings that you need to adhere to in order to safely and effectively use this product to your advantage, and we’re going to teach you all of those in the next few paragraphs, so stick around!
With Transglutaminase ‘meat glue’ you can bind:
Making Uniform Portions
Note: use a max of two or three large pieces to obtain high quality results with imperceptible seams and great texture. Remember, you are not trying to make chicken nuggets, leave that for the industrial manufacturers.
- Beef tenderloins to prevent wasting the ends, obtain even cooking and nice looking portions. Joining two tenderloins from head-to-tail, essentially recovers the less useful tapered ends of the product.
- Thin cuts of meat such as flap steaks in order to cook at temperatures such as rare and medium rare that are difficult to hit due to thickness.
- Fish filets head-to-tail binding to make good use of the thin tail sections.
- Rolled fish filet or thin meat cuts to create tubes that can be cooked evenly and sliced into even portions.
- Remove bone, fat, tendons from meat and bind into a single chunk.
Combining Disparate Proteins
Note: this should be done with proteins that have similar cooking temperatures.
- Different types of fish in order to create new flavor combinations and visual effects such as salmon and Hamachi checkerboards, striped or laminated arrangements.
- Bacon and scallops or bacon and tenderloin perfectly bind without the use of skewers.
- Chicken skin and scallops, salmon or shrimp for a new great flavor combination and crunchy texture.
Binding Ground Meat
- Ground meats such as sausage without using casing.
- Meat noodles such as the shrimp noodles from modernist Chef Wylie Dufresne of WD-50.
Binding Non-meat Products
Chef Dufresne binds non-meat items with Transglutaminase in order to make interesting shapes such as pastas or blocks.
- Gelatin and barley to make barley blocks that can then be charred.
- Peanut butter to make ultra-thin peanut butter sheets that are then cut into thin slices to make ‘noodles’. These noodles are used to make a “Pad Thai” dish with the same flavors as the original dish but with different components providing those flavors.
- Peas and carrots to make a block.
Other Uses of Transglutaminase
- Molecular gastronomy Chef Dufresne adds Transglutaminase to a fois gras terrine that can be seared and served hot without melting.
- To prevent emulsified forcemeats such as boudin blanc from splitting when cooked.
- Strengthens noodles that are low in gluten, such as buckwheat soba noodles.
- Thicken egg yolks and dairy products. Commonly used to make yoghurt to contribute to syneresis prevention and increase the consistency.
- Strengthen dough mixtures.
- Increase yield in Tofu production.
Molecular gastronomy Chef Blumenthal uses it to make a ballottine of mackerel in which he breaks down the fish, removes the bone, then reconstructs it to make his famous Ballottine of Mackerel ‘Invertebrate’. A ballottine is a roll of boned and stuffed poultry, meat or fish. He wanted to take this idea a step further and create what looked like a cross-section of a whole fish that had no backbone running through it.
Blumenthal also uses transglutaminase in his famous Ballottine of Anjou Pigeon to create seamless roulades of pigeon breast. He just didn’t like how the small and skinless pigeon breast looked on the plate and used meat glue to make it more attractive.
Chef Blumenthal also places black truffle slices between two salmon filets that are bound with transglutaminase in his delicious Salmon Poached in Liquorice Gel dish.
Chef Wylie Dufresne uses meat glue to make flourless noodles from shrimp, fish, and other meats as well as to make thin cuts of meat such as flap steak thicker in order to more easily cook them to rare and medium rare. He uses it to bind strips of cod into a tubular shape that can be sliced and to wrap an egg yolk with thin slices of chicken meat. Finally, he uses it to bind non-meat ingredients such as barley, blocks, peanut butter noodles and other starchless pasta made from milk or sesame paste.
Chef Sean Brock uses transglutaminase meat glue to make "lobster Cheetos", a light-as-air crustacean take on the classic cheese puff , fried in olive oil and served with different dipping sauces.
As we’ve already discussed, transglutaminase doesn’t actually glue the meat together. Instead, it acts as a catalyst to stimulate a bonding process in the lysine and glutamine in the protein. Depending on the formulation that you use and the type of protein that you’re working with, you may use either a dry rub or a slurry mixed with water.
Typically, how much meat glue to use is determined by the weight, type of protein and application. You’ll use anywhere from .05% to 2%. A percentage between 0.75% and 1% is what you’ll end up needing most of the time. Keep in mind that when binding meat, the Transglutaminase enzymes have a tendency to firm and toughen the flesh so it is important to use just the minimum necessary quantity and no more, especially with delicate ingredients such as fish.
This is a process that takes some time, though. Since it’s an actual chemical reaction instead of instant glue, you need to allow 4-24 hours for the meat to bind. Standard procedure is to prep the day before you plan to use the bound meat.
Regardless of which type of transglutaminase you use, you’ll need to do your best to remove all air bubbles from between the pieces that you’re binding. You can then vacuum pack it if local food ordinances permit, or roll it in plastic wrap in order to hold it together in the desired shape until the chemical process finishes. You can even cook it right in the plastic wrap!
Do your best to get all forming and shaping done within 20 – 30 minutes, then let the meat sit wrapped or weighted for 4-24 hours.
Transglutaminase TG2N contains milk protein so it does carry an allergen and will activate much quicker than Transglutaminase TGF. Transglutaminase TG2N meat glue needs to be used within 20 minutes or the product will begin to bond to itself.
Transglutaminase forms isopeptide bonds (cross-links) between lutamine and Lysine residues in proteins. An isopeptide bond is a chemical bond found in proteins in which participating atoms share electrons. Isopeptide bonds are stronger than some other chemical bonds (e. g. hydrogen bonds) and cannot easily be broken up by normal heating.
Transglutaminase improves the physical properties of food (e. g. textural properties like firmness and elasticity).
As any enzymatic reaction, the Transglutaminase reaction is influenced by the factors time and temperature. Higher reaction temperatures require less reaction time, whereas reactions at a lower temperature evolve slower. The type of food to be processed and the desired physical properties determine the necessary relation between time and temperature for the reaction.
When activity is measured using synthetic substrates, Transglutaminase shows high activity in a wide pH-range, i. e. between pH-value 5 and 8 (Fig. 5). Although the enzyme is stable up to temperature of 55 °C, activity decreases gradually after about 50 °C (Fig. 6). The optimum temperature for a 10 minute reaction is therefore 50 °C to 55 °C (Fig. 7).
* Enzymatic activities were measured at 37 °C and pH-value 6. Thermal stability shows the residual activity after heating at each temperature for 10 minutes at pH-value 7.
Source: Cooking Issues by Dave Arnold, Ajinomoto, Harvard lectures.
Transglutaminase ‘meat glue’ was introduced into the modernist kitchen by Heston Blumenthal and is currently being used by some of the world best chefs such as Wylie Dufresne to:
- Make uniform portions of fish filet, tenderloins, etc that cook evenly, look good, and reduce waste.
- Bind ground meat mixtures like sausages without casings.
- Make meat combinations like chicken skin and scallops.
- Produce creative dishes like meat noodles, fish checkerboards, etc.
Pure transglutaminase is too concentrated to use easily so the commercial products are blended with other ingredients to make it adequate for specific applications. The two most popular Transglutaminase products used in the modernist kitchen are Transglutaminase TG2N (equivalent to Activa RM) and Transglutaminase TGF (equivalent to Activa GS).
As with everything in cooking, there are some rules and warnings that you need to adhere to in order to safely and effectively use this product to your advantage, and we’re going to teach you all of those in the next few paragraphs, so stick around!
Transglutaminase Origin
Transglutaminase is an enzyme that stimulates a bonding process at the cellular level with the amino acids lysine and glutamine in proteins. It’s not technically glue, though that’s what it’s often referred to as. It’s a protein that’s present naturally in both plant and animal systems. The product used in kitchens is created from natural enzymes using a fermentation process. The commercial transglutaminase product is called Activa.Transglutaminase Function
Regardless of whether you’re a traditional cook or prefer to push the envelope with modernist cuisine techniques, there are practically endless ways that you can utilize Transglutaminase ‘meat glue’. The original purpose was to bind Japanese surimi, the imitation crab meat made from fish. Since then, the uses of the products have been expanded so that now the only real limitation is your imagination.With Transglutaminase ‘meat glue’ you can bind:
Making Uniform Portions
Note: use a max of two or three large pieces to obtain high quality results with imperceptible seams and great texture. Remember, you are not trying to make chicken nuggets, leave that for the industrial manufacturers.
- Beef tenderloins to prevent wasting the ends, obtain even cooking and nice looking portions. Joining two tenderloins from head-to-tail, essentially recovers the less useful tapered ends of the product.
- Thin cuts of meat such as flap steaks in order to cook at temperatures such as rare and medium rare that are difficult to hit due to thickness.
- Fish filets head-to-tail binding to make good use of the thin tail sections.
- Rolled fish filet or thin meat cuts to create tubes that can be cooked evenly and sliced into even portions.
- Remove bone, fat, tendons from meat and bind into a single chunk.
Combining Disparate Proteins
Note: this should be done with proteins that have similar cooking temperatures.
- Different types of fish in order to create new flavor combinations and visual effects such as salmon and Hamachi checkerboards, striped or laminated arrangements.
- Bacon and scallops or bacon and tenderloin perfectly bind without the use of skewers.
- Chicken skin and scallops, salmon or shrimp for a new great flavor combination and crunchy texture.
Binding Ground Meat
- Ground meats such as sausage without using casing.
- Meat noodles such as the shrimp noodles from modernist Chef Wylie Dufresne of WD-50.
Binding Non-meat Products
Chef Dufresne binds non-meat items with Transglutaminase in order to make interesting shapes such as pastas or blocks.
- Gelatin and barley to make barley blocks that can then be charred.
- Peanut butter to make ultra-thin peanut butter sheets that are then cut into thin slices to make ‘noodles’. These noodles are used to make a “Pad Thai” dish with the same flavors as the original dish but with different components providing those flavors.
- Peas and carrots to make a block.
Other Uses of Transglutaminase
- Molecular gastronomy Chef Dufresne adds Transglutaminase to a fois gras terrine that can be seared and served hot without melting.
- To prevent emulsified forcemeats such as boudin blanc from splitting when cooked.
- Strengthens noodles that are low in gluten, such as buckwheat soba noodles.
- Thicken egg yolks and dairy products. Commonly used to make yoghurt to contribute to syneresis prevention and increase the consistency.
- Strengthen dough mixtures.
- Increase yield in Tofu production.
Who’s Using Transgulaminase in modernist cuisine?
Transglutaminase is used in the top kitchens around the world. As we mentioned before, Chef Wylie Dufresne of WD40 uses Transglutaminase in several of his famous dishes, but Chef Heston Blumenthal of the Fat Duck was the first Western chef to utilize meat glue in his restaurant.Molecular gastronomy Chef Blumenthal uses it to make a ballottine of mackerel in which he breaks down the fish, removes the bone, then reconstructs it to make his famous Ballottine of Mackerel ‘Invertebrate’. A ballottine is a roll of boned and stuffed poultry, meat or fish. He wanted to take this idea a step further and create what looked like a cross-section of a whole fish that had no backbone running through it.
Blumenthal also uses transglutaminase in his famous Ballottine of Anjou Pigeon to create seamless roulades of pigeon breast. He just didn’t like how the small and skinless pigeon breast looked on the plate and used meat glue to make it more attractive.
Chef Blumenthal also places black truffle slices between two salmon filets that are bound with transglutaminase in his delicious Salmon Poached in Liquorice Gel dish.
Chef Wylie Dufresne uses meat glue to make flourless noodles from shrimp, fish, and other meats as well as to make thin cuts of meat such as flap steak thicker in order to more easily cook them to rare and medium rare. He uses it to bind strips of cod into a tubular shape that can be sliced and to wrap an egg yolk with thin slices of chicken meat. Finally, he uses it to bind non-meat ingredients such as barley, blocks, peanut butter noodles and other starchless pasta made from milk or sesame paste.
Chef Sean Brock uses transglutaminase meat glue to make "lobster Cheetos", a light-as-air crustacean take on the classic cheese puff , fried in olive oil and served with different dipping sauces.
How Does Transglutaminase Work?
To begin, Activa meat glue, the commercial product, isn’t pure transglutaminase. It’s mixed with fillers such as maltodextrine because pure tranglutaminase is too concentrated to work with easily. Depending on the type of Activa that you use, there are other functional ingredients as well, though the primary ingredient is always transglutaminase.As we’ve already discussed, transglutaminase doesn’t actually glue the meat together. Instead, it acts as a catalyst to stimulate a bonding process in the lysine and glutamine in the protein. Depending on the formulation that you use and the type of protein that you’re working with, you may use either a dry rub or a slurry mixed with water.
Typically, how much meat glue to use is determined by the weight, type of protein and application. You’ll use anywhere from .05% to 2%. A percentage between 0.75% and 1% is what you’ll end up needing most of the time. Keep in mind that when binding meat, the Transglutaminase enzymes have a tendency to firm and toughen the flesh so it is important to use just the minimum necessary quantity and no more, especially with delicate ingredients such as fish.
This is a process that takes some time, though. Since it’s an actual chemical reaction instead of instant glue, you need to allow 4-24 hours for the meat to bind. Standard procedure is to prep the day before you plan to use the bound meat.
Regardless of which type of transglutaminase you use, you’ll need to do your best to remove all air bubbles from between the pieces that you’re binding. You can then vacuum pack it if local food ordinances permit, or roll it in plastic wrap in order to hold it together in the desired shape until the chemical process finishes. You can even cook it right in the plastic wrap!
Do your best to get all forming and shaping done within 20 – 30 minutes, then let the meat sit wrapped or weighted for 4-24 hours.
Transglutaminase Storage
Because you’re dealing with live enzymes, transglutaminase does have a limited shelf life. As a matter of fact, you need to keep it at cool temperatures or refrigerated until you use it. Once it’s open, you need to wrap it tightly and store it in the freezer. Only take out enough to use immediately.Is Transglutaminase Safe?
There is a lot of controversy about the safety of transglutaminase, but it has been approved by the FDA as “GRAS and by the USDA. It’s approved in the US, Japan, Europe and numerous other countries. All commercial products that contain it are labeled either as “transglutaminase” or “enzyme”.Safety Precautions When Using Transglutaminase
As with any food product, you need to be careful about cross-contamination issues. Gluing meet puts the outside of the meat, which usually has higher content of bacteria, on the inside of the restructured piece. Be particularly careful when cooking to rare temperatures. Use fresh products, with low bacteria content and do not glue them warm. Chilled cuts will slow the bacteria growth. Treat glued meet as you would ground meat.Transglutaminase Types
Pure transglutaminase is too concentrated to use easily so the commercial products are blended with other ingredients to make it adequate for specific applications. The two most popular Transglutaminase products used in the modernist kitchen are Transglutaminase TG2N (equivalent to Activa RM) and Transglutaminase TGF (equivalent to Activa GS).Transglutaminase TG2N (equivalent to Activa RM)
Transglutaminase TG2N is particularly effective for products that have lower protein content. Transglutaminase TG2N is well suited for binding difficult proteins such as chicken breasts and cooked meats. To bind large pieces of meat, such as two tenderloins, Transglutaminase TGF is mostly recommended.Transglutaminase TG2N contains milk protein so it does carry an allergen and will activate much quicker than Transglutaminase TGF. Transglutaminase TG2N meat glue needs to be used within 20 minutes or the product will begin to bond to itself.
Transglutaminase Activa GS (equivalent to Activa GS)
Transglutaminase TGF is particularly effective to bind large pieces of meat, such as two tenderloins to prevent wasting the ends, obtain even cooking and nice looking portions. Transglutaminase TGF is also highly effective for fish/seafood items.The Science of Transglutaminase (meat glue)
Transglutaminase is an enzyme that can catalyze the formation of covalent bonds between the amino acid residues Lysine and Glutamine in proteins.Transglutaminase forms isopeptide bonds (cross-links) between lutamine and Lysine residues in proteins. An isopeptide bond is a chemical bond found in proteins in which participating atoms share electrons. Isopeptide bonds are stronger than some other chemical bonds (e. g. hydrogen bonds) and cannot easily be broken up by normal heating.
Transglutaminase improves the physical properties of food (e. g. textural properties like firmness and elasticity).
As any enzymatic reaction, the Transglutaminase reaction is influenced by the factors time and temperature. Higher reaction temperatures require less reaction time, whereas reactions at a lower temperature evolve slower. The type of food to be processed and the desired physical properties determine the necessary relation between time and temperature for the reaction.
When activity is measured using synthetic substrates, Transglutaminase shows high activity in a wide pH-range, i. e. between pH-value 5 and 8 (Fig. 5). Although the enzyme is stable up to temperature of 55 °C, activity decreases gradually after about 50 °C (Fig. 6). The optimum temperature for a 10 minute reaction is therefore 50 °C to 55 °C (Fig. 7).
* Enzymatic activities were measured at 37 °C and pH-value 6. Thermal stability shows the residual activity after heating at each temperature for 10 minutes at pH-value 7.
Source: Cooking Issues by Dave Arnold, Ajinomoto, Harvard lectures.
Monday, 25 May 2015
CATEGORIES OF PROCESSED MEAT PRODUCTS
When viewing meat products of various size, shape and colour in butcher shops or meat sections of supermarkets, there appears to be is a great variety of such products with different taste characteristics. In some countries there may be several hundred different meat products, each with its individual product name and taste characteristics.
At a closer look, however, it turns out that many of the different products with different product names have great similarities. This issue can be even better understood and becomes more transparent when the processing technologies are analyzed. Based on the processing technologies used and taking into account the treatment of raw materials and the individual processing steps, it is possible to categorize processed meat products in six broad groups.
Table 5: Meat products grouped according to the procesing technology applied
Based on the grouping the meat products and their processing technologies are described in detail in the respective chapters (page 103, 115, 127, 149, 171, 221). Hereunder, a definition of each group is given:
Fresh processed meat products
Definition
These products are meat mixes composed of comminuted muscle meat (Fig. 125, 126, 127), with varying quantities of animal fat. Products are salted only, curing is not practiced. Non-meat ingredients are added in smaller quantities for improvement of flavour and binding, in low-cost versions larger quantities are added for volume extension. All meat and non-meat ingredients are added fresh (raw). Heat treatment (frying, cooking) is applied immediately prior to consumption to make the products palatable. If the fresh meat mixes are filled in casings, they are defined as sausages (e.g. frying sausages). If other portioning is customary, the products are known as patties, kebab, etc. Convenience products, such as chicken nuggets (see page 190), have a similar processing technology and can also be included in this group. In contrast to the rest of the group, chicken nuggets etc. are already fried in oil at the manufacturing stage during the last step of production.
Fig. 125: Fresh raw beef patties
|
Fig. 126: Fried fresh sausages
(left) patties (right) |
Fig. 127: Chicken nuggets and beef
|
Cured meat cuts
Entire pieces of muscle meat and reconstituted products
Definition
Cured meat cuts are made of entire pieces of muscle meat and can be sub-divided into two groups, cured-raw meats (Fig. 128) and cured-cooked meats (Fig. 129). The curing for both groups, cured-raw and cured-cooked, is in principle similar: The meat pieces are treated with small amounts of nitrite, either as dry salt or as salt solution in water.
The difference between the two groups of cured meats is:
- Cured-raw meats do not undergo any heat treatment during their manufacture. They undergo a processing period, which comprises curing, fermentation and ripening in controlled climatized conditions, which makes the products palatable. The products are consumed raw/uncooked.
- Cured-cooked meats, after the curing process of the raw muscle meat, always undergo heat treatment to achieve the desired palatability.
Fig. 128: Cured-raw ham | Fig. 129: Cured-cooked products |
Raw-cooked meat products
Definition
The product components muscle meat, fat and non-meat ingredients which are processed raw, i.e. uncooked by comminuting and mixing. The resulting viscous mix/batter is portioned in sausages or otherwise and thereafter submitted to heat treatment, i.e. “cooked”. The heat treatment induces protein coagulation which results in a typical firm-elastic texture for raw-cooked products (Fig. 130, 131). In addition to the typical texture the desired palatability and a certain degree of bacterial stability is achieved.
Fig. 130: Viennas, hotdogs | Fig. 131: Sausages and meat loaf of the raw-cooked type |
Precooked-cooked meat products
Definition
Precooked-cooked meat products contain mixes of lower-grade muscle trimmings, fatty tissues, head meat, animal feet, animal skin, blood, liver and other edible slaughter by-products. There are two heat treatment procedures involved in the manufacture of precooked-cooked products. The first heat treatment is the precooking of raw meat materials and the second heat treatment the cooking of the finished product mix at the end of the processing stage. Precooked-cooked meat products are distinguished from the other categories of processed meat products by precooking the raw materials prior to grinding or chopping, but also by utilizing the greatest variety of meat, animal by-product and non-meat ingredients (Fig. 132, 133, 134).
Fig. 132: Blood sausage
|
Fig. 133: Liver pate
|
Fig. 134: Corned beef in cans
|
Raw-fermented sausages
Definition
Raw-fermented sausages are uncooked meat products and consist of more or less coarse mixtures of lean meats and fatty tissues combined with salts, nitrite (curing agent), sugars and spices and other non-meat ingredients filled into casings. They receive their characteristic properties (flavour, firm texture, red curing colour) through fermentation processes. Shorter or longer ripening phases combined with moisture reduction (“drying”) are necessary to build-up the typical flavour and texture of the final product. The products are not subjected to any heat treatment during processing and are in most cases distributed and consumed raw (Fig. 135, 136).
Fig. 135: Raw-fermented sausages | Fig. 136: Naem, a fermented product from South-East Asia |
Dried meat products
Definition
Dried meat products are the result of the simple dehydration or drying of lean meat in natural conditions or in an artificially created environment (Fig. 137, 138). Their processing is based on the experience that dehydrated meat, from which a substantial part of the natural tissue fluid was evaporated, will not easily spoil. Pieces of lean meat without adherent fat are cut to a specific uniform shape that permits the gradual and equal drying of whole batches of meat. Dried meat is not comparable to fresh meat in terms of shape and sensory and processing properties, but has significantly longer shelf-life. Many of the nutritional properties of meat, in particular the protein content, remain unchanged through drying.
Fig. 137: Biltong from Southern Africa | Fig. 138: Meat floss (beef, chicken) from East and SE-Asia |
SEASONINGS USED IN MEAT PROCESSING
Seasonings are normally parts of plants which flavour food. The trade in and the processing of spices has developed into an important support industry for food processing enterprises in order to meet consumer preferences. Mixtures of seasonings were developed in order to serve as flavouring agents for various meat products. Natural spices, herbs and vegetable bulbs are the main groups of seasonings and are described hereunder.
Natural spices
The term “natural spices” includes dried rootstocks, barks, flowers or their parts and fruits or seeds of different plants. The most important natural spices used in processed meat products arepepper, paprika, nutmeg, mace, cloves, ginger, cinnamon, cardamom, chilli, coriander, cumin and pimento. The most common natural spice in sausage making is pepper. Spices are mainly used in the ground form with particle sizes from 0.1 to 1 mm.
Fig. 113: Origin of natural spices
Herbs
Herbs are dried leaves of plants grown in temperate climates. The major herbs used in processed meat products are basil, celery, marjoram, oregano, rosemary and thyme.
Vegetable bulbs
The main natural seasonings originating from vegetable bulbs and used in processed meat products are onions and garlic.
Extracts
Natural spices are often contaminated with high numbers of microorganisms, in particular spores, due to their production process. This may become a problem for the stability of the meat products. The microbial load of spices can be reduced by irradiation or fumigation. Such treatments are not allowed everywhere. Another option is the use of spices extracts. Extracts are produced by separating the flavour-intensive fractions through physico-chemical procedures (e.g. steam distillation) which results in germ-free flavouring substances. Extracts are preferably used in viscous liquid or oily form. Due to the absence of microorganisms, extracts are specifically recommended for the production of microbiologically sensitive processed meat products, such as cured-cooked hams or cured-cooked beef cuts.
Procession and handling
Most spices used in meat processing are milled or ground. The milling method used affects the quality of the spices. Spices are normally cold-milled at low temperatures. The raw spices are deep-frozen thus avoiding the loss of oleoresins, aqua-resins and essential oils, which are the active flavour components.
- Spices (whole or ground, natural or extractives) should always be kept in a cool, dark and dry place.
- They must be stored in tightly sealed containers or bags to avoid loss of flavour.
- For processing purposes, spices should only be removed from the storage container using a spice spoon. Under no circumstances should spices be removed by hand as the adhering moisture and germs will lead to contamination, loss of flavour and clotting of the dry mixes.
- For all production, spices should be added by exact weight in order to standardize flavour and taste of the product.
- Products, which are consumed hot should be spiced mildly, as in the hot product higher amount of flavouring agents (oleoresins, aqua-resins and essential oils) will be released.
- If spices are added to a product mix under high temperature, the seasoning should be strong. In case of cold consumption of this product less spice will be released and taste and flavour will be weak if there is not enough seasoning.
Table 3: Common Seasonings used in processed meats
Description and origin
|
Uses
(in gram per 1 kilo of product) | |
A.
|
SPICES
| |
Black/white pepper
Fruits seed |
Used in a variety (almost all) meat products
1–2.5 g / 1 kg.
| |
Paprika (Fruit seed)
|
Used in frankfurters, minced specialties and other products. Sometimes used as a colouring agent. 1-5 g / 1 kg.
| |
Chilli (Fruit seed)
|
For spicy products
| |
Pimento (Fruit seed)
|
It has an aroma similar to a mixture of nutmeg, cinnamon and cloves. Used in a variety of sausage products. Sometimes used as a partial replacement for black pepper in frankfurters and some smoked products. 0.3-3.0 g / kg
| |
Mace (Flower)
|
Used in liver sausages, frankfurters and bologna and similar. 0.4-1.0 g / kg
| |
Ginger (Rhizome) (Root)
|
Used in frankfurters and similar products. 0.3-0.5 g / kg
| |
Nutmeg (Fruit seed)
|
Used in bologna and minced ham sausages, frankfurters, liver sausage and gelatinous meat mixes. 0.3-1.0 g / kg
| |
Clove (Flower)
|
Used in bologna, gelatinous meat mixes and in blood and liver sausage. 0.3-0.5 g / kg
| |
Cinnamon (Bark)
|
Astringent and sweet, used in some countries in mortadella and bologna sausage. 0.1-0.2 g / kg
| |
B.
|
AROMATIC SEEDS
| |
Cardamom
|
Rapid loss of aromatic constituents during storage. Used in liver sausage and gelatinous meat mixes. 0.3-5.0 g / kg
| |
Celery seed
|
Used in fresh pork sausages. 0.3-2.0 g / kg
| |
Coriander seed
|
Contains about 13% of fatty matter and a trace of tannin. It is used in frankfurters, minced ham, luncheon meat. 0.3-1.0 g / kg
| |
Cumin
|
Used for meat specialties with distinct flavour.
0.2-0.3 g / kg | |
C.
|
CONDIMENTAL HERBS
| |
Marjoram
Thyme
|
Used in liver and white raw-cooked sausages and gelatinous meat mixes. 0.5-2.0 g / kg
| |
D.
|
CONDIMENTAL VEGETAB.
| |
Onion (Bulb)
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Used in liver sausage, gelatinous meat mixes, meat loaves. Sometimes replace garlic.
2.0-10.0 g / kg
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Garlic (Bulb)
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Used in many types of raw-cooked sausages. 0.1-0.2 g /kg
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Fig. 114: Selected seasonings used in meat processing
White, black and green peppercorns | Ground coriander and coriander seeds | |
Ground and whole nutmed | Ground mace and blades | Ground allspice and allspice berries |
Cinnamon stick, quills and ground | Cayenne pepper | Whole and ground cloves |
Source: http://www.fao.org/
Wednesday, 20 May 2015
NON-MEAT INGREDIENTS FOR MEAT INDUSTRY
Categories of non-meat ingredients
Along with the main components meat and animal fat, a wide range of substances of non-meat origin are
used as ingredients in processed meat products. Some of them are
absolutely necessary, such as salt and spices. Others are used for
specific products.
Fig. 85: Store room for non-meat ingredients
One way of categorizing non-meat ingredients is by source (Fig. 86). They are either
- chemical substances or
- of plant origin or
- of animal origin (examples see a, b and c on page 63).
Fig. 86: Sources of non-meat ingredients
Other classification criteria for non-meat ingredients are, whether they are additives or full foods (“food by itself”) or whether they have functional properties or not.
Additives (Fig. 87 right) are usually substances, which
are not normally consumed as food by itself, but which are added to
develop certain technological and quality characteristics (for examples
salt, curing agents, spices, water binding and gelation enhancing
substances). In contrast, vegetables, flours, eggs, etc. (Fig. 87 left)
could be considered as full food ingredients.
Fig. 87: Nature of non-meat ingredients
Most ingredients are functional, which describes their
ability to introduce or improve certain quality characteristics. The
functional properties of ingredients include their impact on:
- taste
- flavour
- appearance
- colour
- texture
- water binding
- counteracting fat separation
- preservation
Ingredients which are solely functional without any other effect such
as filling or extending the volume of the product, are normally used in
small amounts (e.g. common salt 1,5-3%, nitrite 0.01-0.02%, phosphates
0.05-0.5%, ascorbic acid 0.03%, isolated soy protein or non-fat dried
milk proteins 2%) (Fig. 88, 89 right).
Fig. 88: Example of effect of functional ingredients
Meat loaf cut, left with curing colour, centre without colour, right with artificial colour
Meat loaf cut, left with curing colour, centre without colour, right with artificial colour
The criteria for the utilization of functional non-meat ingredients are:
- safe for consumers, and
- improve of processing technology and/or sensory quality of the products.
In contrast to the exclusively functional substances, there is
another group of ingredients that are not primarily intended for change
of appearance or quality improvements but serve to add volume to the meat products. They are called meat extenders and fillers. Their main purpose is to make meat products lower-cost.
Meat extenders and fillers include cereals, legumes, vegetable, roots
and tubers and are used in larger quantities, on average between 2 and
15% (Fig. 89 left and center).
Fig. 89: Type of non-meat ingredients
Meat extenders are primarily plant proteins from legumes, with soybeans as the major source. TSP (Textured Soy Protein, see page 80) is the most common soy bean extender. These cheaper plant proteins “extend” the
more expensive meat proteins, resulting in acceptable overall protein
contents of lower cost meat products. Extenders are added in sizeable
amounts that increase the bulk of the meat products, but this may also
alter their quality. From animal protein sources, whole milk and eggs
can be considered as meat extenders. In some countries, replacement of
meat by fish is gaining popularity resulting in fish products which may
be meat and fish mixes or entirely made of fish materials, e.g. “fish
viennas”, made using the same technology and process as viennas made of
meat (Fig. 90).
Fig. 90: Fish sausage
Fillers are also mostly plant substances, low in protein and high in carbohydrates such as cereals, roots, tubers and vegetables and some refined products such as starches and flours. Pure meat products are very low in carbohydrates. Hence the addition of carbohydrate-rich substances is not an “extension” of the protein mix, but some new components “fill-up” the product volume. Apart from their volume-filling capacity, some fillers, in particular starches and flours, are also used for their capability to absorb extensive quantities of water.
Fillers are also mostly plant substances, low in protein and high in carbohydrates such as cereals, roots, tubers and vegetables and some refined products such as starches and flours. Pure meat products are very low in carbohydrates. Hence the addition of carbohydrate-rich substances is not an “extension” of the protein mix, but some new components “fill-up” the product volume. Apart from their volume-filling capacity, some fillers, in particular starches and flours, are also used for their capability to absorb extensive quantities of water.
Extenders and fillers are not standard ingredients in processed meats, in fact high quality products are often manufactured without them. But they are useful tools in cost reduction enabling the manufacture of lower-cost but still nutritive meat products. Such products are particularly suitable to supply valuable animal proteins in the diets of consumers who cannot regularly afford expensive meat and meat preparations (see page 195).
As another definition for specific non-meat ingredients, the term binder is used for substances of animal or plant origin, which have a significant high level of protein that serves for both water and fat binding. Such substances include high-protein soy, wheat and milk products,
such as soy isolate, wheat gluten, milk protein (caseinate). They are
not extenders in the first place due to the low quantities added
(approx. 2%), but act through their high quality proteins that are
instrumental in water binding and protein network structuring. On the
other hand, some substances with little or no protein level, like starches and flours
mentioned above under “fillers”, can bind water and fat by means of
physical entrapment and could also be considered “binders”.
The above aspect illustrates that clear definitions in the wide
range of non-meat ingredients are difficult to establish. While most
substances have one dominating effect, there are in many cases also desirable side effects
that, however, complicate their clear grouping. Even those substances
like textured vegetable protein/TVP, which are primarily intended for
non-functional purposes, namely meat extension, have a water binding
effect, which qualifies them also as moderately functional. Also soy
isolates or dried milk powders, which are used as binders, also have a
slight extension effect as the amounts added (approx. 2%) moderately
increases the protein level. Most substances have double or even
multiple effects.
Therefore, in order to provide an overview of the most common
substances used as non-meat ingredients, they are listed hereunder
according to their origin, namely chemical (a) or of animal (b) or plant origin (c):
a) Chemical substances used as ingredients
There are various chemical substances approved for the different kinds of food processing, but in the specific case of meat processing the number of approved chemical substances is rather limited in most countries. The following are of significance:
- Salt (for taste, impact on meat proteins, shelf-life)
- Nitrite (for curing colour, flavour, shelf-life)
- Ascorbic acid (to accelerate curing reaction)
- Phosphates (for protein structuring and water binding)
- Chemical preservatives (for shelf-life)
- Antioxidants (for flavour and shelf-life)
- Monosodium glutamate MSG (for enhancement of flavour)
- Food colouring substances (synthetic and of plant origin)
Chemical additives have exclusively functional properties, they
are used in small amounts usually below 1% (with nitrate as low as
0.05%). Only salt is in the range of 2% (with up to 4% in some fermented
dried products).
b) Non-meat ingredients of animal origin
Ingredients of animal origin are not commonly applied but may be
useful for specific meat preparations. They all have functional
properties (except whole milk), in particular improvement of water
binding and prevention of fat separation during heat treatment. Apart
from their functional properties, some of them can also be considered
meat extenders, as mentioned below.
- Milk caseinate (90% protein; used in small quantities (2%); have functional water and fat binding properties)
- Whole milk or non-fat dried milk (=skim milk) (sometimes used in indigenous meat preparations as a protein extender)
- Gelatine (binding properties and meat extender)
- Blood plasma (predominantly binding properties)
- Eggs (extender and binding ingredient for meat pieces and fried sausages)
- Transglutaminase* (exclusively binding properties)
c) Ingredients of plant origin
All spices (see page 83) are of plant origin. They are predominantly functional and used in small quantities to provide or add flavour and taste to meat products.
Another group of predominantly functional substances of plant origin with high protein content are used as binders (see page 80) to increase water binding and fat retention, in particular in intensively heat treated products (see page 158). The most commonly used substances are
and, less importantly, protein isolates from other legumes.
A third group of ingredients of plant origin are used as meat extenders (if rich in proteins) or fillers (if rich in carbohydrates) for meat product and sausage formulations. The purpose is to replace expensive meat for lower- or medium-grade products by cheaper ingredients of plant origin for cost reduction and volume increase.
A third group of ingredients of plant origin are used as meat extenders (if rich in proteins) or fillers (if rich in carbohydrates) for meat product and sausage formulations. The purpose is to replace expensive meat for lower- or medium-grade products by cheaper ingredients of plant origin for cost reduction and volume increase.
Meat extenders / Plant products with high protein content are
- Soy flour (50% protein)
- Soy concentrate (70% protein)
- Other food legumes (beans, peas, lentils), used for special products only.
- Cereal flours from wheat, rice and corn
- Starches from wheat, rice, corn, potato and cassava
- Breadcrumbs
- Rusk (derived by mixing and baking wheat flour)
- Cereals to be added without milling, e.g. rice, corn
- Roots and tubers, e.g. cassava, sweet potato
- Vegetable and fruits, e.g. onions, bell pepper, carrots, green vegetables, bananas
- Polysaccharides (Hydrocolloids):
- Carrageenan (is the only hydrocolloid product of this group popular in meat processing, added in quantities of max. 1%, improves sliceability and cohesiveness). The substance can be considered both binder and filler. (INFORMATION SOURCE: http://www.fao.org)
Product Line
Our main products are food ingredients. All of our products are made from NON-GMO soy beans planted in
China.They are processed according to international Quality Management
Standard ISO9001. Our facilities and products are HACCP approved,
Kosher, Halal Certified.
Main Products:
Main Products:
- Isolated Soy Protein.
- Soy Protein Concentrate.
- Textured Soy Protein.
- Soy Fiber.
- Carrageenan.
- Breadcrumb.
- Seasoning.
- Tampura Butter Mix.
- Margarine.
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